It’s not just the air conditioning assembly line, it’s the “super plug-in” for your smart home appliances
We are a high-tech enterprise focusing on the research and development, design and manufacturing of assembly line systems. We have been deeply involved in the field of automated production lines for many years and are committed to providing efficient, accurate and scalable automated production solutions for the global home appliance, new energy and intelligent manufacturing industries.
Core product: Intelligent assembly line system for home appliances
Our flagship product, the intelligent assembly line for air conditioning outdoor units, is a standardized and modular production line solution specially created for the white goods industry. The system integrates precision transportation, intelligent assembly, online testing, and data management, representing the advanced level in the field of domestic home appliance assembly automation. Product structure and technical characteristics:
1.
The precision conveying system adopts double-row double-speed chain conveying technology. The chain speed range is 0.5-5m/min and is steplessly adjustable, and the positioning accuracy reaches ±1 mm. The conveying line body adopts a combination structure of high-strength carbon steel frame and aluminum alloy guide rail, with a single-station carrying capacity of 150kg, which perfectly meets the assembly needs of heavy components such as compressors, condensers, and fan motors for external air conditioners. The unique tray positioning mechanism ensures the stability of the product during circulation and avoids damage to precision parts.
2.
Modular flexible design The entire line adopts standardized modular unit design, and can be flexibly configured into linear, U-shaped or ring layout according to the customer’s factory layout. The standard workstation spacing is 2400mm, supporting the free combination of 12-24 assembly stations. Each workstation is equipped with independent air source, power supply and network interface to support rapid replacement. The line switching of different models of products can be completed within 30 minutes, meeting the flexible production needs of multiple varieties and small batches.
3.
Intelligent workstation configuration Pre-assembly station: Equipped with power-assisted manipulator and torque-controllable electric screwdriver to reduce workers ‘labor intensity and ensure consistency of tightening torque for key fasteners Vacuum pumping station: Integrated automatic refrigerant charging system, charging accuracy of ±1g, supporting R32, R410A and other environmentally friendly refrigerants Electrical testing station: equipped with online testing equipment such as high-voltage insulation testing, operating current testing, and refrigeration performance testing to achieve 100% full inspection Packaging station: Integrated design of automatic bagging, sealing and palletizing improves logistics efficiency
4.
The entire digital management system is equipped with industrial Ethernet and MES system interfaces to collect production data, quality data and equipment status at each workstation in real time.
Key indicators such as production tempo, through-pass rate, and equipment OEE are presented through visual kanban to provide data support for production management decisions. Support remote monitoring and fault diagnosis to significantly reduce downtime and maintenance time. Product application value: This assembly line system is widely used in the mass production of household air conditioners, commercial central air conditioners, heat pump water heaters and other products. The daily production capacity of a single line can reach 800- 1,200 units. Through standardized operating procedures and automated testing methods, the pass rate of products once offline has increased to more than 99.2%, and the per capita output efficiency has increased by 40% compared with traditional production lines, helping customers achieve cost reduction, efficiency improvement and intelligent manufacturing upgrades. Customized service capabilities:
In addition to standard products, we provide full-process customization services from process planning, 3D simulation, equipment manufacturing to installation and debugging. According to the special needs of different customers, advanced manufacturing technologies such as automatic robot loading and unloading, AGV logistics docking, and three-dimensional warehousing can be integrated to create a truly unmanned intelligent factory.
We always insist on driving product iteration with process innovation, leading the technical direction based on customer needs, and continue to provide manufacturing customers with the most competitive automated production line solutions.
